Tuesday, September 30, 2008

I pulled wires today...

Here are a couple of pictures of today's taffy pulling at St. Peter's... errr... wire pulling at Brigid's Wood (some will remember that joke?). Tomorrow I'll "neaten up and tighten up" today's work and staple the romex to comply with "the building code" and where ever else it's needed.
This picture will give you some idea of the number of circuits in our house (the tabs are labels for each circuit so Howell King, my electrician, will know what wire goes where... for example: "utility room east wall outlets"). Howell will do his "electrician thing" on Thursday and hook up our electrical panel for the rough-in wiring inspection next week.

Monday, September 29, 2008

Pullin' Romex 12-2

I misunderstood Howell King and ended up being 1/2 hour late this afternoon to begin pulling wires. Howell was his gracious self, however, and we got started drilling holes, nailing on the last few boxes and pulling wires (romex 12-2). We made some real headway and Howell left me with specific instructions for Tuesday & Wednesday when he can't be here to help (he'll be back Thursday afternoon if nothing comes up for him). This is not a very exciting picture but here's the 1000' of romex 12-2 wire on our makeshift "reel":
Here's a picture of one of the the master bedroom receptacles that we got wires pulled to today. Tomorrow I'll continue pulling wires anticipating Howell's return on Thursday for the next step in the process. The hope is that we'll have a rough-in inspection a week from tomorrow and I can start putting the tin ceiling in so the cellulose guy can do his thing with the attic insulation (and south wall).

Sunday, September 28, 2008

Today was all about screwing...

Alexis and I didn't work very long this afternoon. I did get almost all of the HardiPlanks that Kim Campbell and I nailed up on Friday secured with additional screws. The HardiPlank is made out of concrete but it doesn't work like you'd think concrete planks would work. Short pieces are stiff and seem substantial... long pieces are fragile and will break and crumble if not handled carefully. It's the same with trying to screw the planks up. You have to use a hammer to drive the screw into the plank and then use a screw gun to screw it carefully "home." Too much pressure and the screw head crumbles the plank. I'm told the stuff will last for ever but it sure isn't easy to work with! Screw, screws and more screws (black dots):And here we go seamlessly around the corner with the stucco (sometime in October, we hope?):This afternoon Alexis worked in her garden and helped me clean up the job site... she's always a BIG help!

Friday, September 26, 2008

Wood stove flue's in...

Today Kim and I got the wood stove flue completely (and safely) installed... I did the under the roof bracing and Kim caulked and screwed down the rubber boot (flashing) up on the roof. After we pass the rough-in electrical inspection next week, I'll install the tin ceiling and we'll be ready for the cellulose to be blown into the attic. With the house insulated top, bottom and all around, we'll (me, Alexis and our three boys) be able to light off the Tempwood wood stove and be ready for anything "Old Man Winter" can throw at us. Mosby is eagerly anticipating the season's first fire.
Kim and I also got almost all the HardiPlanks nailed on the south side of the house. This will allow the stucco guys to stucco the block and HardiPlank seamlessly on all sides and the gable ends. I still have to screw some of the planks down as some of the nails didn't hold properly.
Tomorrow I plan to do some of this "HardiPlank screwing," glue the CPVC water pipes together and get ready for pulling wires on Monday.

Today was Alexis' birthday (26 September)... the 16th anniversary of her 39th birthday... Happy Birthday, my love!

Thursday, September 25, 2008

Plantar Fasciitis strikes again... BIG TIME!

My plantar fasciitis struck again today and I suffered big time for it. I shuffled around all day like an old crippled-up man... oh, wait... I am an old crippled-up old man. Kim Campbell worked with me all day but I was miserable. I cut OSB and HardiPlanks on the ground and he worked on the ladder measuring and nailing. In spite of my pain we got a lot accomplished. Not only did we finish installing the attic vents and nail up the HardiPlanks on both gable ends, we also were able to reinforce the gable end trusses and tie them in to the roof system more securely. This entire wall will be stuccoed next month.Tomorrow Kim and I will complete the installation of the wood stove flue, begin the HardiPlanking of the south side of the house and - hopefully - get some of the soffit up front and back... I cut the HardiPlank for the soffits yesterday so it should go up pretty fast.
Monday, Howell King and I begin pulling wires. As soon as we pass the rough-in electrical inspection, Kim and I will put up the tin ceiling and I'll call the insulation guy to blow cellulose in the attic and the south wall. We're getting there... slowly but surely.

Tuesday, September 23, 2008

Got started on several important projects...

Today I got started on several important projects that will get completed over the next few days and weeks. First, I was able to install the ceiling support bracket/wood frame for our wood stove. This bracket carries the weight of the insulated stove pipe.
Tomorrow Kim Campbell and I will cut a hole in the tin roof and install the insulated pipe, the flashing, the rubber boot & the chimney cap.
Getting the wood stove installed is very important because without it fully operational we risk the prospect of Mosby divorcing us and finding a family that has a wood fire to keep his dog butt warm this winter. Mosby REALLY likes the wood stove and parks himself almost under it on cold nights (when Alexis saved him from starvation almost three years ago, Mosby had been fending for himself in the woods around Wonder Cave for months come rain or come shine... based on his emaciated condition upon his arrival - he looked like a turkey carcass after Thanksgiving dinner, I think it's safe to say that Mosby is the WORLD's WORST hunter... he really likes having a family, a full tummy and a wood stove). Not to worry Mose-Bose... the Tempwood wood stove will be our primary source of heat in our Irish cottage. We'll have propane back-up but solar on sunny days and the Tempwood on chilly nights is our plan. Here's the bracket/frame in the ceiling (this took some head scratching to install it in just the right place):I also was able to get all but two of the switch boxes and outlet boxes nailed to the studs throughout the house preparing for the wire pulling next week. When Howell King comes next Monday, he and I will run the "Romex" 12-2 wire from the main panel in the master closet to each individual (blue) box. This is a shot of the east end of the kitchen looking through the plumbing wall to the utility room and master closet:Although this is a VERY bad picture of the hole (you have to look VERY closely to even see it in the middle of the second row of AAC block!), this is one of the holes I cut in the AAC block for an electrical receptacle. I still have to cut a chase for the conduit for each box but that is no big deal:Tomorrow when Kim Campbell comes back (he always wants me to meet him at the job site at "O" dark-thirty... ugh!), we'll finish up some things on the roof and gable ends. He works my butt off but we typically get a lot done. Two men can accomplish at least three times as much as a man by himself... "you ALWAYS need someone to hold the other end of the board."

Saturday, September 20, 2008

Getting ready to wire the house!

Howell King, my plumber/electrician, came by this afternoon for some "good old boy consultation." I'm happy to report that he put his stamp of approval on my attempt at plumbing... there are just a few small changes so I can glue the pipe together tomorrow... that's the fun part. Alexis and I bought most of the supplies to wire the house yesterday. Howell will be busy next week but the following week he thought he could come by in the afternoon after work (3:00 PM) and we could get the house wired in 4 or 5 days. In the meantime I can get ready for him by nailing electrical boxes on the studs, etc. After we pass the electrical inspection, it will be time to screw up our white tin ceiling and have the cellulose insulation (11" = R-50) blown in. Sometime next week I plan on getting the insulated pipe installed for Mosby's Tempwood wood stove (it's an AMAZING wood stove that will heat our entire house!)... Mosby dearly loves to lie almost under the stove on really cold evenings... with the mega-insulation and the Tempwood we'll be ready for whatever Old Man Winter brings.
Today I framed in the open space above the front door so that it can be stuccoed:I also framed up the wall in the master bedroom closet where the electric panel will go and insulated the corner with foil/foam/foil (approx R-16):
Slowly but surely we're getting there!

Thursday, September 18, 2008

Hots on the left... cold's on the right...

Today I got most of the CPVC pipes (both cold and hot) run which includes measuring, cutting and fitting the pipes through holes that I drilled in the studs. I'm sure Howell (King), my plumber, will make some corrections to my work nevertheless I got most of the "rough in" piping finished today. Because I wanted Howell to check my work, I haven't glued the pipes together yet but that won't take long. Drilling the holes is a REAL pain but I borrowed a pipe cutter from Kim Campbell and that made that part of the job very easy. Here are a couple of pictures of my plumbing work:And the garden tub plumbing wall... ooops!... I forgot to include a supply line for the toilet... I'll do that tomorrow:

Wednesday, September 17, 2008

Roof's on!

Well, we FINALLY got the flashing on the knee walls and the ridge cap across the peak of the roof. For the most part the roof is finished. There is still some work that needs to be done on the knee walls but the main part of the house is dried in!
This is a shot from near the road looking south down our drive way:
This is a closer shot of the roof, knee wall flashing and ridge cap:After we finished the roof, Kim's knees were hurting so he called it a day. When he left, I fabricated and installed "dams" that got nailed between the trusses to hold the cellulose insulation in place. It's kinda hard to see the "dams" in this picture because I used OSB and they "blend" in against the OSB roof sheathing.Tomorrow I'll start the plumbing... hot's on the left... cold's on the right...
And quoting Kim Campbell's "good old boy" wisdom, "measure twice... cut once." BRILLIANT!

Tuesday, September 16, 2008

Still trying to finish the roof...

While waiting for the dew to evaporate on the tin, Kim and I continued to work on the interior framing. We decided to finish the framing so we didn't begin the roof until the middle of the afternoon and barely got going. With the exception of a 2' corner between the bedroom and the utility room all the walls are now framed, plumbed and securely nailed/screwed (I still have to anchor the bottom plate with screws but at least I "shot" nails through them to hold them in place). Here are some pictures of the interior doors we got framed today:
This is me standing in the master bedroom closet door. The electric panel will go on the block wall in the closet (to my left):
Here is my mother-in-law, Ruth Freeman, standing in the hall just outside the master bedroom. All the doors in the house are 3' wide to accommodate handicap stuff like wheel chairs. The door to the left in this picture is the entrance to the master bath.This is a shot of Alexis sitting on the edge of our FREE jacuzzi garden tub petting Big "B" (Baxter). The CPVC water pipes are on the floor between Baxter's legs... I hope to start the rough plumbing by the end of the week. Remember with the modern plastic pipe all you have to know to be a plumber is 5 things: 1) hot's on the left, 2) cold's on the right, 3) water flows down hill, 4) pay day is on Friday and 5) stop biting your fingernails.In this picture the saw horse and chop saw are still set up but this is the kitchen. Ruth is standing next to where the refrigerator will eventually be.Tomorrow Kim and I will make another attempt to finish the flashing and ridge cap.

Monday, September 15, 2008

Kim & I got some of the interior walls up today

The tin was still too wet to get up on the roof and finish the flashing and ridge cap so Kim (Campbell) and I began framing the interior walls (hopefully tomorrow we'll finish those two critical things). Additionally, we got the fascia up on the south side of the house (2" X 6"s nailed to the end of the trusses).
Here is a picture of the framing in the master bedroom (13' X 19')... entry to the master bath is on the right but the door is not framed yet (tomorrow):This is the kitchen with a little more framing left to be done (see pressure treated plate on the floor):
This is a view of the office from the living room... the hallway to the master bedroom is on the left (like in the kitchen there is 5 or so more feet of wall that has to be framed... see pressure treated plate on floor):And... this is the rear fascia with the soffit yet to be finished:

Saturday, September 13, 2008

Saturday night lights

Well, we're still trying to get the roof finished (flashing/ridge cap) but now with temporary lights and the ability to work late and lock the house up there ain't no stopping us. This evening I started building the interior walls. The first wall I'll finish tomorrow afternoon is the main plumbing wall. I bought 95% of the plumbing supplies that I need last week so one of the first things I'll do is run my CPVC pipes and get ready for Howell King, my plumber/electrician friend to tie the incoming water line into my piping system. I met with the cellulose insulator fellow yesterday afternoon and he got me up to speed regarding what I need to do to get ready for him to blow cellulose (R-50) into the attic, the front 2" X 6" frame wall and caulk/foam all the windows front and back. This is going to be one very well insulated house. Here's the first night picture... it's beginning to feel like our home!

Thursday, September 11, 2008

The red door...

The roof was still too wet to get up on and finish the flashing and ridge cap today so Kim (Campbell) hung the red front door and the door that will eventually open onto our back deck from the living room (remember to keep thinking light gray stucco covering the messy block work... it's no wonder that I FIRED the block mason (ME)!).
And here's the back door that will open onto our future deck (Kim and I also checked the level on all the back windows so tomorrow I'll finish securing them with galvanized finishing nails):Kim and I also moved the "Jacuzzi" brand garden tub into the master bath this afternoon and I began to lay out the bottom plates for all the interior walls (see 2" X 4"s on the floor). I don't like the color of the tub (brown) but it's in perfect condition and we got it for FREE when Alexis and I picked up our kitchen cabinets in Ellijay, Georgia about 18 months ago. New it would be about $1,500.It looks like rain tomorrow so Kim won't come back until Monday. I'll spend the day laying out the bottom plates and tying up loose ends inside.

Wednesday, September 10, 2008

Rain kept us from finishing the roof today

Kim Campbell, one of the workers from last week, helped me today. I had hoped that he could get up on the roof and finish the flashing and ridge cap but morning condensation and an afternoon rain kept him off the roof. The wetness would have made the tin as slick as ice and very dangerous. We had to execute plan "B" and finished the fascia on the front of the house with pressure treated 1" X 6". I think it looks really good... Kim did a great job while I "held the other end of the board.":
And a long shot from the NW looking SE:After we finished the fascia, Kim moved one of the living room windows and the door frame to make room for a required (by code) light switch. After he finished the framing we sheathed the exterior wall with OSB and stapled on the foil/foam/foil (R-15.67) insulation. Next we temporarily set the windows in the living room (we'll finalize their placement tomorrow). I'll cover the foil with HardiPlanks so the back wall can be stuccoed like the block.:And an inside shot of the windows (office window, left... living room windows/door, right):Our deck will eventually be built in front of the living room/office windows (below) at the west end (far end) of the house. Tomorrow - if it doesn't rain - we'll get the roof finished. Otherwise we'll work on framing the inside walls.

Monday, September 8, 2008

Bathroom window...

Today I got some OSB nailed on (yea for my Paslode propane nail gun), the foil/foam/foil stapled on to it and the bathroom window nailed in:
Tomorrow I start building the interior walls.

Sunday, September 7, 2008

3 more windows installed...

We had a very productive afternoon (Sunday)... Alexis got three sides of the front windows caulked with silicone (I'll fill the bottom "cavity" with "Great Stuff" spray foam insulation) and she did a very good job in spite of being in great pain because of her shoulder (Boone-Dog wrenched her shoulder back in February leaping out of the truck. He was on a leash and was too EAGER to go for a walk RIGHT THEN... Alexis had an MRI last week trying to figure out what can be done to relieve the intense pain?). After she finished caulking we put OSB on the south bedroom wall. While she was caulking I had modified the wall in the master bedroom to replace the door with a third window. We had the matching window and I would have had to buy another door so my frugality (most would call me CHEAP) won the day. Over the OSB we stapled the foil/foam/foil (R-15.7) and installed the three windows.
Here is a picture of the front of the house and all the windows that Alexis caulked:Here are shots of the foil and the three windows that we installed (HardiPlank goes over the foil horizontally and stucco goes on the HardiPlank to match the rest of the house's stucco). Yesterday I purchased HardiPlank soffit material to be attached to the underside of the overhangs front and back:
And another view:
You are what you eat... we found out today that the massive doses of fish oil I'm taking is making me smell like a Corpus Christi shrimp boat at the end of the day. That's probably more than you wanted to know ("TMI")?

Friday, September 5, 2008

The tin roof is on (98% at least!)

My guys were able to get the tin on today and they did a GREAT job. Unfortunately there was a mis-communication with the cutting and I have to have the ridge cap re-run at the metal fabrication plant on Monday so the roof can be completely covered at the peak. Happily, the original ridge cap can be used on the top of the knee walls so they won't be wasted. Think Irish cottage, gray stucco, climbing roses & a red door (the inside of the knee wall above the tin roof will be stucco over HardiPlank):
Here's a shot of the tin roof from the NE corner looking SW. Think Irish cottage, gray stucco, climbing roses & a red door:Here I am pointing out where the master bathroom toilet will be to my mother-in-law, Ruth Freeman. Think Irish cottage, gray stucco, climbing roses & a red door:Alexis & I will rest tomorrow (Saturday) and then I begin framing the interior walls on Monday.

Thursday, September 4, 2008

DRY and under roof (roofing felt)

We didn't get the tin on today because the crew had to finish putting the OSB down on the back side of the house and did a very through job of putting the "tar paper" (roofing felt) on both front and back which waterproofed the roof. Nevertheless, we are officially dry and under roof with the hope - if it doesn't rain tomorrow - of having the blue tin down by late tomorrow afternoon. Here is a picture of the front roof (we ran out of roofing felt so the white "ridge cap/skylight" at the top right is clear plastic to finish the job until the tin could be applied tomorrow).
Here's the back of the roof (our tankless propane hot water heater will be attached to the middle of the back exterior wall - just outside the master bathroom garden tub):Another shot of the front (I fired the block mason - ME - for being so slow but note how straight the roof line is... he did a good job of keeping the wall level):And looking out the front door (the picture is darker than usual because the roof is on now and there isn't as much light available late in the day):