Sunday, June 29, 2008

Down in my back... ugh... it HURT real BAD!

I have been very blessed throughout my life not to have any significant back pain... well, that all ended last week and I had to take three days off to recuperate. Although I felt extremely lazy taking off, the break helped me heal and I was able to start laying block again today. The main thing that got accomplished this afternoon was for Alexis to "get her sh*t together"... that is to say she mixed mushroom compost, "MooNure" & regular old Mark 1 mod 0 compost with perlite/vermicule & peat moss to make some VERY rich soil for two more 4' X 4' square foot garden boxes. Presently, she has tomatoes, cucumbers, bell peppers, yellow squash, canalope and assorted herbs in the "ground" and doing well. Here is a shot of the boxes after she blended the dirt concoction in the bed of her pickup truck:
I built the frame for the utility room window and got the blocks between the two window openings ready to glue tomorrow. It's all very exciting because we're getting close to having the blocks laid and ready for the roof trusses which arrive next week. My hope is that we'll be dried in by the end of July.
Here is a picture of an Irish cottage that has the feel of what we are trying to replicate (NOTE: no lawn)... our cottage will be approximately twice this big:

Wednesday, June 25, 2008

Almost 2/3s finished... YEA!

I was able to get course #10 glued today with white adhesive (west wall) and course #11 ready to glue tomorrow. The jagged short wall at the south end of this west wall will be sawed off vertically when all the courses are complete. The end of the traditional wood frame south wall will then be anchored (screwed) to it.
If you look closely you can see I'm holding the rebar that I dropped down this hole in the NW corner. The 3" hole I bored will eventually be filled with a loose concrete mix forming a concrete/steel post. These holes ("posts") are approximately every 4' in the AAC wall and get tied into the top bond beam. Now the problem is how do I get the rebar out of the hole until I'm finished laying block? I should have thought of that before I dropped it 8' down the hole ... doh!This is the view out Alexis' "kitchen window" looking the 200' up our driveway to St Mary's Lane. Over to the right is the tin for our ceiling... I'll explain that in a later post.My helper (Baxter) taking a break from guard duty... what a GREAT dog!:

Tuesday, June 24, 2008

It was a BEAUTIFUL day in Tennessee!

What a GREAT day to be alive especially if - like Alexis and me - you live in rural middle Tennessee on the Cumberland Plateau. I got the 9th course in the west wall glued today and started on the 10th course... just 3 more courses before the bond beam which will tie the walls together from the footing through the slab and the AAC walls up to the bond beam with 3" concrete/rebar columns. The wall between the front door and the dining room window is a little out of plumb but I think I can "fix it" as I lay the remaining 3 courses... if not, I'll tear the 4' section out and lay it again. Here are some pictures from late this afternoon:
Starting the 10th course:
This is a long shot of the west wall:As you can see we've almost finished the east and the west walls. Remember our south wall will be a traditional "stick built" wall because of all the window and door openings. It will be much easier to put the windows in a 2" X 6" wooden wall than to struggle with the long (and heavy!) masonry lentils:Obviously, my block laying has been slow going but the good part is I've continued to research alternative building methods and I've come up with something that will REALLY insure our home's energy efficiency. I'm going to put "foil-foam-foil" on the outside of the AAC block and screw metal lathe on top of it. We'll stucco over the lathe. This "foil-foam-foil" is rated at R-14.5 so it will act as a "thermal break" between the outside extremes summer & winter and my AAC block which will allow the block to not only insulate but also act as "thermal mass" for my "high thermal mass" design. The thermal break will allow the blocks to act like a battery in the winter and hold the heat produced by my passive solar design until nightfall when it will give off the heat absorbed during the day and make the interior VERY easy to heat. The reverse happens in the summer and tends to keep the house interior cooler.

Wednesday, June 18, 2008

7th course west wall & Alexis' square foot garden

Same song, second verse (43rd verse)... check for level... rasp where necessary... cut and fit and bore 3" hole in blocks... mix adhesive... position and lay block. The 7th course on the west wall is complete so UP, UP we go:
This is Alexis' square foot garden area with 2 "earth boxes" (peppers, tomatoes, cucumbers, squash, strawberries & assorted herbs):Here is a clever way to grow tomatoes that Alexis read about... grow your tomatoes by hanging them upside down in 5 gallon buckets... no need to worry about staking up the tomatoes... gravity takes over... "it's the law:"I'm only two months late so I'm sure the Mennonite truss guy thought I was just blowing smoke about my order but I set a date certain yesterday for the roof trusses to be delivered (1 July 2008... YES... 2008!).

Monday, June 16, 2008

This picture FREAKED me out!

As usual Alexis ended our day by taking pictures of our progress. When we got home and downloaded this picture, I FREAKED OUT... good grief was my wall THAT out of plumb!? It was after dark and I had already had my shower but I knew I'd be wide awake all night if I didn't go across the road to the job site and check this corner out with my 4' level. In a panic and wearing only my underwear (boxers... for you Clinton fans) I sped across the road to the house. THANKFULLY, the level proved the picture to be an optical illusion and I retreated to the comfort of our home where I'm VERY relieved and still in my boxers (TMI).The 12th course will be glued tomorrow. Only the bond beam is left to do on this east wall... the bond beam will tie the wall to the footing with rebar and concrete. That's my helper and ever vigilant guard dog - Boone Hoone. Me... proudly sitting on my make-shift scaffolding with the 12th course waiting to be glued.Baxter has relieved the quarterdeck watch (the first "dog watch"... you Navy guys will know what I mean):

Thursday, June 12, 2008

Course #10 is almost finished... level & plumb

Course #10 is almost finished (2 more AAC courses plus the bond beam with continuous horizontal rebar on the very top... all the 3" vertical holes that have been visible in earlier photos will be filled with concrete/rebar and tied to this bond beam. The rebar starts in the footing and goes vertically all the way up to the bond beam)... the final blocks in course 10 are ready to be glued tomorrow. Happily, I was able to correct my mistake and the east wall is level and plumb (see below).
Level:Plumb:Here's a long shot of the east wall... this angle gives me the feeling that I've accomplished something. The top course will be glued tomorrow. The 2' short wall at this end of this wall will be sawed off even & plumb when I finish with the next two courses. I have been using two colors of adhesive - gray & white - hence the two-tone wall.This will be the view out of the French doors in the master bedroom and from the deck. Alexis wanted our Irish cottage to be in the woods... and that's where we are... Brigid's Wood:
Alexis for all intents and purposes finished painting the storage building today. This is the south side of the building which is mostly clear plastic. Hopefully, this part of the storage building will double as a mini greenhouse during the fall & winter.
Grandson Ethan looking in the mirror and realizing that he's the spitting image of his Granddaddy!

Wednesday, June 11, 2008

Course #9 on the east wall

Don't be fooled by my smile in this picture... I'm so tired I'm hoping Alexis will shoot me and put me out of my misery. Problem is she is as tired as I am... too tired to jack a round into the .45 in her purse. Lucky me. Here's the sign I had made for her Christmas before last (we never expected that it would take 19 months to get the land in our name). Remember Brigid (Gorman) is Alexis' cousin who died in transit to America from Ireland in 1850. She was buried at sea. Brigid was 12. We wanted to honor her memory by naming our 3 acres for her. The sign will probably go next to the front door.
This is a long shot of the east wall (9th course in progress). Working on scaffolding is hard work... up and down... up and down. All I can do is keep plugging. It's going to be a very, very fine house. Alexis and her Mom spent the day painting what is left to paint on the storage building. Alexis was up and down a ladder all day too. I asked her mother if she had ever dreamed she'd be working construction at 86?Re physical exam yesterday:
Cholesterol... 180
HDL... 45
LDL... 104
Triglyceride... 155
Glucose... 78
Can you believe it!?... the doctor had the audacity to tell me I needed to lose weight... why, the nerve!

Monday, June 9, 2008

Yeah!... I'm in over my head

Here I am standing next to the east wall and it is over my head (note the wash cloth on my head which keeps me cool with periodic dunking in the ice chest water... the wash cloth gets dunked... NOT my head)... actually if I'm standing on the slab inside the house, the wall is not quite 6' tall yet but this shot makes me feel like I've accomplished something today... and it was a rough day. Alexis and I put up two temporary wooden corners to correct a "creeping" plumb error in the wall that was developing. I ended up fighting the correction all day (which wasn't fun!) but remember the forgiveness of the stucco. Only faithful blog readers will ever know that the wall was beginning to get a little out of plumb. I'll be able to completely correct the problem by the time I get up to the top course in the wall.
This shot shows both temporary wooden corners :Tomorrow I have to go to the doctor for an annual checkup and with a forecast of rain I probably won't get to work much when I get back.

Here a picture of my grandson Ethan when they first told him that I was his Granddaddy:

Saturday, June 7, 2008

The heat just about got me today

Man was it hot this afternoon... not "Oklahoma hot" but sweltering for Tennessee in June. I almost threw in the towel for today and "went to the house" but I sat down for 30 or 40 minutes in the shade, drank some lemonade, cooled down and got my strength back. When we got going, Alexis painted on the storage building and I laid the 7th course of block on the east wall (6 more to go):Alexis almost got the storage building painted (some trim is yet to be finished but we wanted to get a coat of paint on the building because the siding is only primed).
Alexis is tuckered out at the end of the day sitting in the closet on the first bit of scaffolding:A pitiful "Kilroy was here" impersonation:

Friday, June 6, 2008

Behind window #2... the master closet

As strange as it sounds the master closet has a window (opening shown below). I had to put the window in the closet to help balance the Irish cottage look of the house. Actually, the windows on the front side of the house are primarily for "the look" as the majority of our windows are planned for the south wall of the house and their passive solar effect. It was a magnificent late spring day here in Tennessee... kinda hot but having lived in Oklahoma for 24 years, I'm NOT complaining (low 90s). I've found I can stay considerably cooler if I dip a wash cloth in the ice chest water and drape it over my bald head. Alexis says I look like a Basque farmer.

As you can see from the picture I've started the 7th course on the east wall and turned the corner on the north wall (the window frame is in place for master closet).Another angle of the same corner:Not perfect... but close:

Monday, June 2, 2008

It's beginning to feel alot like... a house

The day started on a sour note... nothing seemed to be going right... then things settled down and I got on a roll. By the end of the day I ended up getting quite a bit done. Here's the inside of the east wall 6 courses high... half way... hallelujah!I also turned the corner and got started on this end of the north wall. The wall is not perfect but it's still going to be a "very, very fine house."
Here's an unashamedly gratuitous picture of my 6 month old grandson, Ethan... messy eater but REALLY cute, huh!?